5 Realistic Answers to “What is a Cheap Way to Fill a Bean Bag Sofa with Beans?”
When choosing or making a bean bag sofa with beans by oneself, many people are shocked by the price of the filling.After all, the mainstream EPS particles in the market are not cheap.So, is there a more economical and practical alternative.This article will combine actual cases and industry background to tell you several practical and feasible low-cost filling solutions.
The cost composition of bean bag sofa with beans fillers
To understand how to save costs, it is first necessary to know where the price differences come from.EPS particles (expanded polystyrene), as a traditional filling material, have a relatively high price.Its production involves multiple processes such as high-temperature expansion, grading, screening, and anti-static treatment.These complex procedures are precisely the core reason for its relatively high price.
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In addition, such products need to occupy a relatively large volume of space during transportation.This transportation characteristic is also the main reason for the high cost of overseas procurement.
A furniture trader in Malaysia discovered a key situation when making purchases.They finally decided to purchase compressible alternative materials locally.This choice reduced the total cost by nearly 30%.
Alternative filling solution one for bean bag sofa with beanss:Recycled foam particles
The recycled foam particles come from the scraps of furniture and toy factories.This material, after undergoing secondary cutting and dust removal, feels soft and has medium elasticity.The density of this type of alternative material is not as stable as that of new particles.However, its price is often only one third of that of EPS particles.
For example,A home furnishing studio in Ho Chi Minh City, Vietnam, uses waste foam from local sofa factories to fill bean bags.The customer has reported that the sitting sensation of this type of material is rather solid.It has excellent support and is not prone to collapse.The person in charge of the workshop said that they could save about 40% of the filling cost a year as a result.
Alternative filling plan Two for bean bag sofa with beanss:Old clothes and rags
For individual users, old clothes, cotton scraps and fabric are also practical and low-cost options.This type of filling method is not as fluid as the granular structure.Its advantages lie in its softness and its environmental friendliness.
Take an international student from a certain country as an example.He made a lazy person’s sitting bag by himself with unused bed sheets, old T-shirts and old quilt covers.After filling, this type of product appears a bit bulky.But its backrest feels very sufficient.Its total cost is less than 6.55 US dollars.However, its service life can reach more than two years.
Alternative filling scheme Three for bean bag sofa with beanss:EPP particles or environmentally friendly pearl cotton
EPP (Expanded Polypropylene) and pearl cotton (EPE) are commonly used in the field of packaging cushioning.In recent years, with the maturation of recycling and reuse channels, these two materials have gradually been used by some manufacturers for filling purposes.The elasticity of EPP is better than that of EPS, and it is not prone to pulverization.Although pearl cotton is slightly hard, it offers good value for money.
An export factory in Zhejiang, China, piloted EPP particles to replace part of EPS in 2023.The experimental results show that when the filling density is reduced by 10%, the comfort level of the product remains almost unchanged.However, the overall raw material cost can be saved by approximately 25%.
So, seeking a cheap filling method is essentially about finding a balance between comfort, durability and cost.If it is only for personal use or for small-scale production in a studio, local recycled materials can be given priority.If it is for bulk export or brand operation, costs can be reduced by optimizing transportation and compression technologies.
The bean bag sofa with beans may seem simple, but it is a product that combines creativity and sustainability.Those who know how to fill are using it to redefine the way of comfort.
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